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Battery safety testing
International standard IEC 62133 发布日期:【2020-08-10】 / 浏览次数:【62214】次

1What is' IEC '?

IEC refers to the International Electrotechnical Commission. The purpose of IEC is to promote international cooperation on standardization and related issues in the field of electrical and electronic engineering, and to enhance mutual understanding among nations. IEC publishes various publications, including international standards, and hopes that members can use these standards in their own standardization work when conditions permit.

 

IIWhat is "IEC62133"?

IEC/EN62133 is mainly a standard testing specification for the safety requirements of portable sealed secondary single cells and battery packs made from them for use in portable devices, which contain alkaline or other non acidic electrolytes.

 

Analysis:

Secondary single cell and battery pack: rechargeable single cell and battery pack.

Contains alkaline or other non acidic electrolytes: mainly targeting nickel and lithium series.

In short, IEC/EN62133 is mainly a safety testing standard for rechargeable nickel and lithium single cells and battery packs.

 

IIIWhy do we need to do 'IEC62133'?

IEC62133 "is a type of testing item for batteries before CB certification.

 

4Documents to be provided before testing:

1. Testing Application Form (Note: The models of cells and packs on the application form must be consistent with the specifications of the battery cells and packs);

2. Specification sheet for battery cells and battery packs;

3. CDF list of battery cells or batteries (to be signed, stamped and returned), providing specifications and certificates for PCB, electrolyte or separator (if any);

4. If the battery cell is made of polymer, sign and stamp a statement providing the polymer battery cell (to be returned);

5. Battery cell or battery pack nameplate;

6. Corresponding product UN38.3 test report (if not available, a section on UN38.3 transportation testing needs to be done here);

7. Provide ISO9001 certificate for battery manufacturers;


5Number of test samples:

Test project

Samples required for nickel series

remarks

Battery cell

Battery

7.2.1 Low rate continuous charging

5PCS

-

It takes 28 days

7.2.2 Vibration

5PCS

5PCS

7.2.3 High temperature molding test

-

3PCS

Only with a plastic casing is it necessary to do it

7.2.4 Temperature cycle

5PCS

5PCS

7.3.1 Incorrect Installation

4 PCS/group, 5 groups

-

7.3.2 External Short Circuit

10PCS

10PCS

Not easy to pass

7.3.3 Free fall

3PCS

3PCS

7.3.4 Mechanical impact

5PCS

5PCS

7.3.5 Thermal misuse

5PCS

-

Not easy to pass

7.3.6 Squeezing

5PCS (cylindrical)

10PCS (Prism)

-

7.3.7 Low pressure

3PCS

-

7.3.8 Overcharging

5PCS

5PCS

Not easy to pass

7.3.9 Forced discharge

5PCS

-

total

76PCS (cylindrical)

81PCS (Prism)

36 PCS


Test project

Samples required for lithium series

remarks

Battery cell

Battery

8.2.1 Constant voltage continuous charging

5PCS

-

It takes 7 days

8.2.2 High temperature molding test

-

3PCS

Only with a plastic casing is it necessary to do it

8.3.1 External Short Circuit (Cell)

10PCS

-

Not easy to pass

8.3.2 External short circuit (battery)

-

10PCS

8.3.3 Free fall

3PCS

3PCS

8.3.4 Thermal misuse

10PCS

-

Not easy to pass

8.3.5 Squeezing

10PCS

-

8.3.6 Overcharging

-

5PCS

8.3.7 Forced discharge

5PCS

-

8.3.8 Transportation Chapter

20 PCS

-

8.3.9 Forced internal short circuit

10 PCS

-

It's not easy to pass, only exports to South Korea, Japan, France, and Switzerland need to be done.

total

73PCS

21PCS

6、 Test cycle:15-20 working days;


7、 Label requirements:

5.3 Labels

Each individual battery or battery should be clearly and durably labeled with the following information:

---Rechargeable lithium batteries or lithium-ion batteries;

---According to the model specified in 5.1;

---Polarity;

---Production date (can be represented by code);

---Manufacturer or supplier name or identification.

The battery identification also needs to provide the following information;

---Rated capacity;

---Nominal voltage.


5 models and logos

5.1 Single cell battery and battery model

Batteries are named in the following form:


N1A1A2A3N2/N3/N4-N5

Single cell batteries are named in the following form:

A1A2A3N2/N3/N4

Here:

N1The number of individual cells connected in series in a battery;

1. Negative electrode system code; I represents lithium-ion system, L represents metallic lithium or lithium alloy system

2. Positive electrode system code; C represents cobalt based positive electrode N represents nickel based positive electrode M represents manganese based positive electrode V represents vanadium based positive electrode T represents titanium based positive electrode

3 battery shape code; R is cylindrical and P is prismatic

N2. Take the integer value in millimeters for the diameter (cylindrical) or thickness (prismatic) upwards.

NTake the integer value in millimeters for the three widths (prismatic) upwards. (Cylindrical batteries are not included in this category)

NTake the integer value of the 4 total heights upwards, in millimeters.

If the size is less than 1mm, use mm/10 (taken as an integer) to represent the size, and add the letter t. before the integer

NThe number of parallel connected single cells with 2 or more. If the value is 1, do not write it


Example: ICR19/66 represents a cylindrical lithium-ion single cell battery with a diameter of 18mm~19mm and a height of 65mm~66mm, using cobalt as the positive electrode.

1ICR20/70 represents a lithium-ion battery with a diameter of 19mm~20mm and a height of 69mm~70mm, composed of a cylindrical single cell battery with cobalt based positive electrode.


8、 Other:

1. Mandatory internal short circuit is only required for exports to South Korea, Japan, France, and Switzerland.